There
 are different kinds of loudspeakers like Tweeters, Mid-range Speakers, 
Sub-Woofers and Woofers which can reproduce the voice in their own 
particular frequency bands only. In an audio play back device, the 
entire audio signals are separated into different bands and are applied 
to the corresponding type of loudspeaker. The Tweeters are normally fed 
with frequencies above 5 kHz, Mid-range speakers are fed with 
frequencies in the range of 300 Hz to 5 kHz, and Sub-Woofers with 300 Hz
 to 40 Hz and Woofers are fed with frequencies below 40 Hz. 
The
 entire audible voice spectrum stretches from around 20Hz to 20 KHz and 
there is not loudspeaker design which can reproduce all these 
frequencies with the same effect. The Woofers are made to produce 
subsonic sounds (below 20 Hz) and there are musical instruments which 
can produce frequencies above 18 KHz. To reproduce all these sounds 
different types of loudspeakers are fed with their own band of 
frequencies extracted from the music.
The filter circuits that are used at the output side of the audio device which filters out different band of frequencies and use them to drive different type of loudspeakers are called Audio Crossover Circuits. Three-way cross over circuits
 are very common in output side of the audio devices which filters out 
frequency bands for Tweeters, Mid-range Speakers and Sub-Woofers. This 
tutorial discusses the design and implementation of Two-way audio cross-over circuit using Active filters for quality filtering.
 
The Two-way audio cross-over circuits
 are used to drive the Mid-range Speakers and Sub-Woofers separately. 
Mid-range speakers are fed with frequencies in the range of 300 Hz to 5 
kHz, and Sub-Woofers with 300 Hz to 40 Hz. Since the musical sound 
normally falls around the maximum frequency of 5 to 8 KHz, for driving 
the Mid-range Speakers a high pass filter of cut-in frequency around 300
 Hz is enough. Bass-beats of the songs appear in the Sub-Woofer range 
and a Band-pass filter can be used to separate out these frequencies 
from the entire audio signals. The Two-way cross-over circuit can be 
considered as a combination of HPF (High Pass Filter) and BPF (Band Pass
 Filter) as shown in the following block diagram;
 
The
 HPF and BPF can be realized using the passive components like inductors
 and capacitors only, but here Active Filter circuits are used to 
improve the quality of the filters. Again for HPF an active synthetic 
inductor based filter is used to avoid a bulky inductor from the 
circuit. The BPF is designed based on a MFB filter for a good quality 
yet simple circuit. 
The basic concept of the Synthetic Inductor circuit
 is to use a capacitor and inverse its properties so that it behaves 
like an inductor. The advantages of this circuit over the actual 
inductors are the very low internal resistance, easily varying the 
inductance value in wide ranges, possible to design high quality filter 
circuits etc.The circuit diagram of a Synthetic Inductor circuit is given below;
 
Here
 the property of the capacitor ‘C’ in the above circuit has been 
inverted with the help of the unity gain op-amp circuit. The value of 
the inductance depends on the values of the resistors R1, R2 and the 
capacitor C also. The inductance of the Synthetic inductor circuit is 
given by the following equation;
L = R1 * R2 * C
The
 high frequency filter can be realized using a single capacitor and a 
synthetic inductor connected in series in which the one end of the 
inductor is grounded, input is fed from the free end of the capacitor 
and the filtered output is taken from the point where the capacitor and 
the inductor are connected together in series. The circuit diagram and 
the equivalent circuit of the Synthetic inductor based High Pass filter 
is given in the following diagram;
 
The
 circuit contains a capacitor in series ‘Cf’ which forms a High Pass 
filter with the Synthetic inductor circuit. If the inductance of the 
Synthetic inductor is say ‘L’, then the pass band of the High Pass 
filter starts from the frequency given by the following equation;

Most
 of the audio frequencies other than the Bass frequencies appear above 
an average frequency of 700 Hz and hence the High pass filter is 
designed for a cut-in frequency of 700 Hz. 

The
 MFB filters are very commonly used in circuits due to the fact that 
they provide reasonable performance with the simplest circuit. They can 
be designed to obtain narrow bandwidth and high gain. They are suitable 
for the design of Band Pass filters since the bandwidth, mid-band 
frequency can be easily adjusted or varied. These circuits has an 
amplifier with more than one feedback and hence the name. The circuit diagram of a MFB band pass circuit using a single resistor and capacitor feedback is given below;
 
The equations relating the value of the components to the gain, Q factor, bandwidth and mid-band frequency are given below;

Since
 this filter will be used to drive a loudspeaker a buffer circuit needs 
to be added at the output of the MBF band pass filter which will drive 
the loudspeaker without affecting the filter characteristics. The buffer
 can also be made easily with another op-amp. An MFB band pass filter 
with Fm = 70, Q = 15, Am = 100 has been designed and the complete 
circuit is given below;
 
A
 synthetic inductor based HPF and a MFB based BPF has been designed 
separately and to make an Audio Cross-over circuit one has to connect 
the input of both the circuits together and fed the audio to that common
 input point of both the circuits. The complete circuit diagram of the Audio Cross-over circuit is given below;
 
The
 audio input is fed from a PC and the filtered audio in this experiment 
is demonstrated in the video using a normal headset, since the headset 
speakers are designed for the good quality reproduction of both the high
 frequency sound and low frequency bass.  
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